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Sublimation Transfers for Poly Blanks and Hard Goods

Need full-color prints for polyester shirts, mugs, and tumblers without weeding or layering vinyl? You want sublimation. These Custom Sublimation Gang Sheets print your art on 95 gsm paper with high-density dye. Press at 400°F and the ink turns to gas, bonds with poly fibers, and becomes part of the product. No hand feel. No cracking. No wash fade. If you run a shop doing team jerseys, photo panels, or drinkware, this is your fastest path from upload to profit. Stock your blanks, we print your sheets.

Shop Our Collection: Custom Sublimation Gang Sheets

Custom Sublimation Gang Sheet 30" Wide | Upload Your Design | Full Color Transfer

Upload one file, we tile it. The 30" width fits most Epson and Sawgrass workflows. You control spacing and repeat count. Great for chest prints, koozies, and sock panels. Full color, no minimums, no setup fees. Sale price from $7.90 per sheet. Ships next business day from Texas.

Custom Sublimation Gang Sheet 70" Wide | Upload Your Design | Full Color Transfer

Need volume or large cuts for all-over jerseys? The 70" wide format gives you 133% more space than 30" for only $6.10 more. Gang logos, numbers, and names on one sheet and cut after pressing. Ideal for contract shops and tournaments. Sale price from $14.00 per sheet.

Sublimation Gang Sheet Builder 30" Wide | Custom Full Color Transfer

Use our builder to drop in multiple designs, add text, and size each piece. No Photoshop needed. It auto-nests to cut waste. Perfect for mixed orders: 10 logos, 5 names, 3 photos on one sheet. Same 30" width, same $7.90 starting price. You see the print-ready proof before checkout.

Sublimation Gang Sheet Builder 70" Wide | Custom Full Color Transfer

The big board. Build entire team orders or event runs on one 70" sheet. The builder snaps pieces to 0.125" margin so your cutter doesn’t clip art. It calculates linear inches and price live. Starts at $14.00. Shops running 400+ pieces a day use this to batch and save hours.

Why Print Shops Choose DTF Promo for Sublimation

You can upload art to a dozen sites. But turnaround and color hit rate decide if you make money.

Sublimation is a process where solid dye prints to paper, then turns to gas under 400°F heat and bonds with polyester. It only works on poly or poly-coated surfaces. It won’t stick to cotton.

DTF Promo prints on 44" and 70" Epson S60600s with CMYK + HDK inks. HDK is High Density Black, which gives you true black at 400°F instead of burnt brown. We run daily linearizations, so your red stays red from sheet 1 to sheet 300.

Shops pick us because we ship next business day on sheets ordered by 12 pm CT. Missed a tournament deadline before? You won’t here. We also stock 95 gsm paper that doesn’t curl in the press. Curled paper shifts and ghosts your image. Ours lays flat.

And we don’t charge for “color matching” or “file checks.” Upload a 300 DPI PNG or PDF, set RGB or CMYK, and we print what you send. You see the proof in the builder. What you approve is what ships.

What to Check Before You Buy Sublimation Transfers

Not all sheets are equal. Here’s what matters:

  1. Ink density. Cheap sheets look washed out because they use 60% ink limits. DTF Promo runs 85–95% for max saturation. Black should read 2.1 Dmax on a densitometer.
  2. Paper weight. 95–100 gsm is the sweet spot. Under 90 gsm, it waves and ghosts. Over 120 gsm, it holds too much moisture and mutes color.
  3. Width. 30" fits most 24" heat presses with room. 70" is for jersey rolls and wide platen presses. Don’t buy 70" if you can’t press it in one shot.
  4. Profile. Ask if they print RGB or CMYK. RGB gives wider gamut for photos. CMYK is better for brand Pantones. We accept both and tag your file correctly.
  5. Transfer yield. One liter of sub ink covers 600–700 sq ft. If your vendor’s sheets look starved, they’re cutting ink costs and you’re losing color.

But the biggest factor is your blank. Sublimation needs 65% polyester minimum. 100% poly is best. On 50/50, you’ll get a 50% washout vintage look. Tell your client that upfront.

How to Order a Sublimation Gang Sheet at DTF Promo

Simple process. No calls needed.

  1. Pick your width. 30" for small jobs and mixed SKUs. 70" for volume and all-over cuts.
  2. Upload or build. “Upload Your Design” takes a print-ready file. “Gang Sheet Builder” lets you add multiple files, size them, and add names/numbers.
  3. Check proof. The builder shows exact placement. Leave 0.125” between pieces so your plotter doesn’t cut into art.
  4. Pay and ship. Orders by 12 pm CT print same day. UPS Ground is 1–4 days. Need it faster? Choose 2-Day Air.
  5. Press specs. 400°F, 45–60 seconds, medium pressure, hot peel. Tape it down. Use blowout paper to protect your platen.

One sentence: If the blank isn’t polyester, don’t press it.

Press Settings That Actually Work

Sublimation is heat and time. Get it wrong and you lose color.

Poly shirts 100%: 400°F, 50 seconds, medium pressure. Remove in one motion. Any hesitation causes ghosting.
Mugs: 380°F, 180 seconds in a mug press. Full wrap needs firm pressure.
Tumblers: 365°F, 60 seconds, rotate, 60 seconds again. Use shrink sleeve for convection ovens.
Neoprene: 390°F, 45 seconds. It scorches fast.
Socks: 400°F, 45 seconds in a jig.

Always use a cover sheet. Dye migrates. It’ll ruin your next job if you don’t.

Ready to skip weeding and print full color? Upload to a Custom Sublimation Gang Sheet at DTF Promo now. 30" from $7.90, 70" from $14.00, next-day print. Press once and you’re done.

 

Frequently Asked Questions

Sublimation needs polyester. Use 100% poly shirts, mugs, tumblers, phone cases, and aluminum with poly coating. Cotton won’t work. 50/50 blends give a faded look. DTF Promo sheets press best on white or light garments. The dye is transparent, so shirt color shows through.
Start with 100% poly white blanks and press at 400°F for 50 seconds. Use RGB files for photos, CMYK for brand colors. Don’t press on heather gray; the dark fibers dull it. DTF Promo runs high-density black and 95% ink loads, so your prints hit max chroma.
Yes. Upload one logo to the 30" or 70" Custom Sublimation Gang Sheet and we’ll repeat it to fill the space. Or use the Sublimation Gang Sheet Builder and place it once. No minimums. If you need just two 10” prints, you pay for the linear inches used.
Send 300 DPI PNG with transparent background or PDF. RGB for photos and gradients, CMYK for spot colors. Outline fonts. Leave 0.125” between elements for cutting. DTF Promo prints your file as-is, so check resolution. Blurry in, blurry out. We don’t fix art.
Three reasons: wrong blank, low temp, or short time. You need 65%+ polyester and 400°F for 45–60 seconds. If you press on 50/50, it’ll look faded. If your press reads 400°F but a temp gun shows 370°F, you’ll lose color. Calibrate your press.
Yes. Use the same sheets. Cut the design, tape it tight with heat tape, and press in a mug press at 380°F for 180 seconds. For tumblers in an oven, use a shrink wrap. DTF Promo ink is rated for hard goods and hits 2.1 Dmax black.
We print 30" wide from $7.90 and 70" wide from $14.00. Length is based on your art. The builder shows linear inches live. Most shops use 30" for tees and 70" for all-over jerseys. You get the full width. We don’t shrink your file.
No. Sublimation is one-time. The dye gases off into the poly on first press. The paper comes out empty. If you see color left, your temp or time was low. Repressing won’t work. Order another sheet from DTF Promo if you need more pieces.
Orders by 12 pm CT print same business day. UPS Ground delivers in 1–4 days. Orders over $99 ship free. If you need it faster, pick 2-Day Air. DTF Promo runs two shifts on Epson presses, so we don’t backlog during season like other suppliers.
We print using ICC profiles for Epson HDK ink. For best results, design in RGB for photos or CMYK for brands and embed the profile. Don’t convert to CMYK if you started in RGB. DTF Promo honors your file’s color space, so you control the output.

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